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Built Close to Home: How Thermal Instrument’s Local Manufacturing Supports Quality and Community

In today’s globalized world, many businesses rely on suppliers from across the globe. But at Thermal Instrument, we’re proud to buck this trend, keeping our supply chain close to home, right within a 50-mile radius of our headquarters in Philadelphia, PA. For us, local manufacturing isn’t just about logistics; it’s about ensuring quality, responsiveness, and a commitment to our community.

The Power of Local Partnerships: Thermal Instrument began over six decades ago in the basement of founder Fred Curran’s home. His vision was simple: build reliable, high-quality flow meters that serve the needs of American industries. Today, that vision has expanded, but the commitment to local craftsmanship has remained unchanged.

We work closely with five machine shops, three electronic board houses, and other essential suppliers, each located within a short drive from our facilities. These partnerships are more than business transactions; they’re built on decades of collaboration and trust. The proximity allows us to be hands-on and involved, fine-tuning and customizing components in real time. When we needed a specialized sensor installation, for example, we didn’t need to wait weeks for international shipping or wade through red tape. Instead, a local partner was on-site within hours, and together, we tackled the job with precision and speed.

Why Local Matters: Our customers across industries—whether they’re power plants, pharmaceutical companies, or food and beverage manufacturers—count on us to deliver. When a customer reaches out with a unique need, we can quickly coordinate with our local suppliers to develop a custom solution. This collaborative agility is only possible because of our local partnerships.

With local suppliers, we benefit from:

  • Speed: When a customer’s process is on hold due to a specific part requirement, waiting for parts from overseas simply isn’t an option. Our local suppliers offer “just-in-time” delivery, allowing us to access critical materials as soon as they’re needed.

  • Customization: If a client needs a specialized component, we can meet face-to-face with our partners to discuss the design, adjust specifications, and ensure that every piece meets the exact requirements. This hands-on approach allows us to exceed customer expectations consistently.

  • Quality Control: By keeping the manufacturing process local, we maintain tight control over the quality of every part and product. Our partners know our standards, and they deliver materials and components that meet those high expectations every time. There’s no waiting for samples or risking miscommunication over long distances—just straightforward collaboration.

Building Community, Creating Jobs: Our decision to keep suppliers local has a positive impact that goes beyond our business. By working with local partners, we’re helping to create jobs and grow our community. These aren’t just any jobs; they’re specialized positions that foster skill development in machining, electronics, and advanced manufacturing.

This isn’t just about Thermal Instrument; it’s about strengthening the local economy and supporting businesses that help each other succeed. Our community includes veteran-owned shops, family-run businesses, and companies with a commitment to quality that matches our own. By choosing local suppliers, we’re able to keep our production “Made in America,” and that’s something we’re immensely proud of.

One of our long-standing clients, a major energy provider, needed a custom solution for a hydrogen flow measurement application. Given the critical nature of hydrogen in their cooling systems, any downtime was costly. With our established network of local suppliers, we could immediately get the necessary components and have our team and partners work together to customize a solution.

Within days, the components were delivered and integrated into our client’s systems, restoring their operations with minimal downtime. The client expressed immense gratitude, remarking that the speed and precision would have been impossible to achieve with non-local suppliers.

At Thermal Instrument, we believe in the power of local. By working with suppliers close to our headquarters, we maintain control, ensure quality, and foster a collaborative environment that directly benefits our clients. When you choose Thermal Instrument, you’re not just getting a product; you’re investing in a local manufacturing process that prioritizes precision, reliability, and community.


Thermal Instrument Company
217 Sterner Mill Road
Trevose, PA 19053
www.ThermalInstrument.com
P: 215-355-8400 | F: 215-355-1789

About Thermal Instrument Company

Thermal Instrument Company (TIC), established in 1959, headquartered in Trevose, Pennsylvania, provides leading edge instrumentation solutions for measuring the mass flow rate of liquids and gases.  TIC has been providing flow measurement solutions for more than 60 years to a variety of industries throughout the globe, and has an installed base in excess of 20,000 thermal mass flow measurement devices. TIC has provided flow measurement solutions for: natural gas to boilers, furnaces, and in pipelines; clean gases used in manufacturing processes; methane and landfill gas from wastewater and landfill sites; water for cooling and pharmaceutical applications; and numerous other liquids and gasses used in environmental and industrial processes. TIC offers a full line of thermal mass flow meters and flow switches available in either an unobstructed path in-line model, or as an insertion probe model. For more information about Thermal Instrument Company’s flow measurement solutions, please visit our website or contact one of our sales representatives.

https://www.thermalinstrument.com/

How to avoid installation mistakes when working with Model 62-9 Insertion Probe Flow Meters

Thermal Instrument Model 62-9/9500P inserted into pipe

Installed Model 62-9/9500P Insertion Probe

Over the years our technicians have fielded numerous questions about meter performance and many of those solutions come back to some common installation mistakes. When it comes to Thermal Instrument Mass Flow Meters there are a couple things that you can check very easily when you experience a problem or suspect something is not 100% accurate with the measurement values. Here are a couple of suggestions from our technicians to common questions we receive.

Scenario: I know I have flow, but Flow Meter is not measuring anything.

Solution:

Check to make sure that the insertion probe flow meter is properly inserted into the line to the correct depth. With Thermal Instrument Model 62-9 insertion probes, the sensors are located on the bottom 3” section of the probe closest to the tip. Make sure that the tip of the probe is inserted to the proper depth depending upon the line size. Ideally you want that sensor right in the middle of the flow profile. Additionally, check all your connections and make sure that the meter is powered on and that the output cables are securely attached at the transmitter.

Scenario: As my flow rate increases, the meter seems to be consistently reading lower

Solution:

First, make sure that the sensors are facing into the flow stream. Thermal Instrument marks each Model 62-9 with a Flow Direction Arrow just underneath the transmitter condulet. Make sure that the arrow is facing in the same direction as the flow. Next, if you are running an application that is dirty or has particulates in the flow stream, check to make sure that the sensor area does not have a coating on the meter. Our meters are designed so that they can be removed from the line (please make sure you follow local safety regulations) and then simply wipe any buildup off of the probe that may have accumulated down at the bottom where the sensors are located.

For more information visit our FAQ page or feel free to contact us to speak with one of our technicians. Phone: 215-355-8400 then Option 3 on phone menu for Tech Support.


Thermal Instrument Company
217 Sterner Mill Road
Trevose, PA 19053
www.ThermalInstrument.com
P: 215-355-8400 | F: 215-355-1789

About Thermal Instrument Company

Thermal Instrument Company (TIC), established in 1959, headquartered in Trevose, Pennsylvania, provides leading edge instrumentation solutions for measuring the mass flow rate of liquids and gases.  TIC has been providing flow measurement solutions for more than 60 years to a variety of industries throughout the globe, and has an installed base in excess of 20,000 thermal mass flow measurement devices. TIC has provided flow measurement solutions for: natural gas to boilers, furnaces, and in pipelines; clean gases used in manufacturing processes; methane and landfill gas from wastewater and landfill sites; water for cooling and pharmaceutical applications; and numerous other liquids and gasses used in environmental and industrial processes. TIC offers a full line of thermal mass flow meters and flow switches available in either an unobstructed path in-line model, or as an insertion probe model. For more information about Thermal Instrument Company’s flow measurement solutions, please visit our website or contact one of our sales representatives.

https://www.thermalinstrument.com/

Thermal Instrument Company at SOAR Show 2023 - Atlanta, GA - April 17-20

Thermal Instrument Company will be in Atlanta for the upcoming SOAR Trade-show that focuses on gas measurement. The show takes place April 17th – April 20th at the Georgia World Congress Center in downtown Atlanta.

Stop by to talk with Ray Young, Sales Manager, or Kevin Johnson, Sr. Calibration Technician, from Thermal Instrument. Booth # 126.  Looking forward to seeing you there!

We will have working demos on our improved 9500P Integral Transmitter with easy connection via USB. The new and improved USB connection allows for easy parameter changes to the flow meter in the field.

SWANA SOAR: Technical Solutions for Resource Management (swoogo.com)


Thermal Instrument Company
217 Sterner Mill Road
Trevose, PA 19053
www.ThermalInstrument.com
P: 215-355-8400 | F: 215-355-1789

About Thermal Instrument Company

Thermal Instrument Company (TIC), established in 1959, headquartered in Trevose, Pennsylvania, provides leading edge instrumentation solutions for measuring the mass flow rate of liquids and gases.  TIC has been providing flow measurement solutions for more than 60 years to a variety of industries throughout the globe, and has an installed base in excess of 20,000 thermal mass flow measurement devices. TIC has provided flow measurement solutions for: natural gas to boilers, furnaces, and in pipelines; clean gases used in manufacturing processes; methane and landfill gas from wastewater and landfill sites; water for cooling and pharmaceutical applications; and numerous other liquids and gasses used in environmental and industrial processes. TIC offers a full line of thermal mass flow meters and flow switches available in either an unobstructed path in-line model, or as an insertion probe model. For more information about Thermal Instrument Company’s flow measurement solutions, please visit our website or contact one of our sales representatives.

https://www.thermalinstrument.com/

Thermal Instrument @ SOAR SHOW 2022 – Kansas City, MO – March 22-23

Visit Thermal Instrument in Kansas City, MO at the SOAR / SWANA Show on March 22-23, 2021. Booth # 330.

Ray Young, Kevin Johnson will be there to answer any questions and present some new options available with our flow measurement instrumentation. Thermal Instrument has been providing mass flow measurement for more than 60 years, and has been actively working within the Landfill industry dating back to the 1980’s.

Thermal Instrument flow meters are an excellent option for all environmental compliance applications. We offer our Model 62-9 Insertion probe with Teflon Coated Sensor Area for larger lines where there may be a coating issue due to a dirty application.

If you are looking for a solution for smaller line size flow measurement, we offer our Model 600-9 which can become an extension of your existing pipe line, potentially eliminating any concerns with pressure loss due to our unique unobstructed flow path design.

We will have examples of both flow meter styles as well as various electronic transmitter and calibration options to review with you.

Looking forward to seeing you in KC!

SOAR Show - Thermal Instrument Booth # 330


Thermal Instrument Company
217 Sterner Mill Road
Trevose, PA 19053
www.ThermalInstrument.com
P: 215-355-8400 | F: 215-355-1789

About Thermal Instrument Company

Thermal Instrument Company (TIC), established in 1959, headquartered in Trevose, Pennsylvania, provides leading edge instrumentation solutions for measuring the mass flow rate of liquids and gases.  TIC has been providing flow measurement solutions for more than 60 years to a variety of industries throughout the globe, and has an installed base in excess of 20,000 thermal mass flow measurement devices. TIC has provided flow measurement solutions for: natural gas to boilers, furnaces, and in pipelines; clean gases used in manufacturing processes; methane and landfill gas from wastewater and landfill sites; water for cooling and pharmaceutical applications; and numerous other liquids and gasses used in environmental and industrial processes. TIC offers a full line of thermal mass flow meters and flow switches available in either an unobstructed path in-line model, or as an insertion probe model. For more information about Thermal Instrument Company’s flow measurement solutions, please visit our website or contact one of our sales representatives.

https://www.thermalinstrument.com/

End of Year; Happy Holidays 2022

Happy Holidays from your friends at Thermal Instrument Company!

We wanted to send out this greeting to wish everyone a Merry Christmas, and an early Happy New Year! We appreciated your business in 2022 and look forward to working with you again in 2023.

2022 was a busy year for us. We worked on a number of projects to improve our offerings. Just like everyone, we had some struggles with supply chain. However, we were proud to say that we were able to maintain our normal lead times over the past year for the most part. We pride ourselves on offering top notch customer service and hope that you feel the same. We have already started planning out 2023 with regards to critical components and selecting the best partners to help support those plans.

With the year coming to an end, there were a number of things that were accomplished this year.  We are already looking to see how we can improve going into 2023. As always, we will  continue to grow our offerings and make improvements to our products.

2022 Accomplishments:

Things that are currently in the Pipeline for 2023 and into the future:

  • Continuous improvement of the 9500P

    • Ethernet IP Output

    • Display

    • Outputs

    • Approval ratings

  • Compact Version of our FS16 Hybrid Flow Switch/ Meter

Enjoy your time with friends and family over the holidays. We look forward to working with you in 2023! Thank you for your continued support!

Happy Holidays!


Thermal Instrument Company
217 Sterner Mill Road
Trevose, PA 19053
www.ThermalInstrument.com
P: 215-355-8400 | F: 215-355-1789

About Thermal Instrument Company

Thermal Instrument Company (TIC), established in 1959, headquartered in Trevose, Pennsylvania, provides leading edge instrumentation solutions for measuring the mass flow rate of liquids and gases.  TIC has been providing flow measurement solutions for more than 60 years to a variety of industries throughout the globe, and has an installed base in excess of 20,000 thermal mass flow measurement devices. TIC has provided flow measurement solutions for: natural gas to boilers, furnaces, and in pipelines; clean gases used in manufacturing processes; methane and landfill gas from wastewater and landfill sites; water for cooling and pharmaceutical applications; and numerous other liquids and gasses used in environmental and industrial processes. TIC offers a full line of thermal mass flow meters and flow switches available in either an unobstructed path in-line model, or as an insertion probe model. For more information about Thermal Instrument Company’s flow measurement solutions, please visit our website or contact one of our sales representatives.

https://www.thermalinstrument.com/

How to avoid installation mistakes when working with Model 62-9 Insertion Probe Flow Meters

Thermal Instrument Model 62-9/9500P inserted into pipe

Installed Model 62-9/9500P Insertion Probe

Over the years our technicians have fielded numerous questions about meter performance and many of those solutions come back to some common installation mistakes. When it comes to Thermal Instrument Mass Flow Meters there are a couple things that you can check very easily when you experience a problem or suspect something is not 100% accurate with the measurement values. Here are a couple of suggestions from our technicians to common questions we receive.

Scenario: I know I have flow, but Flow Meter is not measuring anything.

Solution:

Check to make sure that the insertion probe flow meter is properly inserted into the line to the correct depth. With Thermal Instrument Model 62-9 insertion probes, the sensors are located on the bottom 3” section of the probe closest to the tip. Make sure that the tip of the probe is inserted to the proper depth depending upon the line size. Ideally you want that sensor right in the middle of the flow profile. Additionally, check all your connections and make sure that the meter is powered on and that the output cables are securely attached at the transmitter.

Scenario: As my flow rate increases, the meter seems to be consistently reading lower

Solution:

First, make sure that the sensors are facing into the flow stream. Thermal Instrument marks each Model 62-9 with a Flow Direction Arrow just underneath the transmitter condulet. Make sure that the arrow is facing in the same direction as the flow. Next, if you are running an application that is dirty or has particulates in the flow stream, check to make sure that the sensor area does not have a coating on the meter. Our meters are designed so that they can be removed from the line (please make sure you follow local safety regulations) and then simply wipe any buildup off of the probe that may have accumulated down at the bottom where the sensors are located.

For more information visit our FAQ page or feel free to contact us to speak with one of our technicians. Phone: 215-355-8400 then Option 3 on phone menu for Tech Support.


Thermal Instrument Company
217 Sterner Mill Road
Trevose, PA 19053
www.ThermalInstrument.com
P: 215-355-8400 | F: 215-355-1789

About Thermal Instrument Company

Thermal Instrument Company (TIC), established in 1959, headquartered in Trevose, Pennsylvania, provides leading edge instrumentation solutions for measuring the mass flow rate of liquids and gases.  TIC has been providing flow measurement solutions for more than 60 years to a variety of industries throughout the globe, and has an installed base in excess of 20,000 thermal mass flow measurement devices. TIC has provided flow measurement solutions for: natural gas to boilers, furnaces, and in pipelines; clean gases used in manufacturing processes; methane and landfill gas from wastewater and landfill sites; water for cooling and pharmaceutical applications; and numerous other liquids and gasses used in environmental and industrial processes. TIC offers a full line of thermal mass flow meters and flow switches available in either an unobstructed path in-line model, or as an insertion probe model. For more information about Thermal Instrument Company’s flow measurement solutions, please visit our website or contact one of our sales representatives.

https://www.thermalinstrument.com/